Tube Cutoff

Round Tube Cutoff Machine

 

NEWCNCSTCOshort

 

The new CNC programmable straight tube cutoff line from Burr Oak Tool is the most flexible straight tube production system ever developed for the tubing industry. Feed length, speed, and batch sizes are all accurately controlled through the touch screen interface, maximizing the productivity of your processes and personnel.

This hitch feed design incorporates a belt driven linear actuator that positions an air operated clamp to allow a maximum of 36 inches of stroke length. The control of many aspects of the hitch feed can be determined by the operator at the touch screen interface. These include part length, number of parts required, and the actual feed speed.

When entering the part length, the programmable controller will automatically position the feed clamp and determine the correct number of hitching movements required to produce the final length. The operator can enter up to five different lengths and the machine automatically repositions itself each time the correct batch number is achieved, thus reducing set-up time. The feed clamp pressure is manually regulated to minimize clamping marks.

We offer all cutoff styles in single or double configurations and with end-forming capabilities.

Endforms_STCO



Machine Specifications

 

HitchFeed2
CNC Hitch Feed

 

 

 

Straightener_Rollers
Digital Straightener Rollers

CYCLE TIMES
6" (152.4 mm) Long 35 Pcs. / Min
18" (457.2 mm) Long 30 Pcs. / Min
36" (914.4 mm) Long 26 Pcs. / Min
MATERIAL SPECIFICATIONS
Tubes 3/16" (4.8 mm) - 1 1/8" O.D. (28.6 mm)
Wall Thickness .010" (.254 mm) - .060" (1.524 mm)
Copper, Aluminum, Brass, Steel or Stainless Steel
FOOTPRINT / WEIGHT
Foundation information supplied upon request
POWER
Phase: 3,  Continuous Amps: 46, 
KW: 29,  Control: 24 VDC
Voltage Range: 380 to 415 Volt,  Frequency: 50 cycle
OR
Phase: 3,  Continuous Amps: 46, 
KW: 29,  Control: 24 VDC
Voltage Range: 440 to 500 Volt,  Frequency: 60 cycle
AIR (CNC Single Hitch Feed System)
.71m3/min at 5.51 bar, Constant Volume Air

 

 

 

 

 

 

 

 

 

 

 

 

 



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Standard Machine Components, Machine Capabilities and Additional Options

Standard Machine Components

STCO Coil Reel Stand with Air Brake Available as a Nonpowered stand or a Power Assist Conventional Coil stand.


STCO Two-Plane Tube Straightener

The standard tubing straightener uses 3 adjustable rolls and 4 stationary rolls in each plane. Also available with sizing stations.



Hitch Feed Unit An air operated clamp grips the tube for feeding and holding. The electric CNC feeds a maximum of 36 inches (914mm) of material in one stroke.


Straight Tube Cutoff Machine Chipless Rotary Cutoff Unit Provides a superior cut using hard tooling per tube diameter and precision depth control for tube wall thickness.


Straight Tube Cutoff machine Tube Runout Table

Aids in the collection of cut tubing and guards personnel from tube feed area. Available with or without holding gate option.

Machine Capabilities

 

M5

Maximum Outside Diameter 1.125"
Minimum Outside Diameter 0.0625"
Maximum Wall Thickness 0.125"
Shortest Cut Length 0.75"
Working Height 42.125"
Cut Head Speed 1740 RPM
Standard Power Coilstand Weight Capacity 475 lbs./side
Maximum Coil OD 42.5"
Coil ID 20-30"
Coil Width 6-13.5"
Coil Stand Shaft Diameter 1.5"
Jumbo Power Coilstand Weight Capacity 675 lbs./side
Maximum Coil OD 54"
Coil ID 19-28"
Coil Width 11-21"
Coil Stand Shaft Diameter 2.5"
Power Horizontal Coilstand 3000 lbs.
Primary Voltage (Std) 480 V / 3 PH / 60 HZ
Control Voltage 24 VDC
Maximum Current Draw 30 AMPS
Power Requirement .6 kw
Minimum Air pressure 80 psi
Minimum Air Volume 20 CFM
Air Supply Line 1" (min.)

Additional Options

 

We offer an extensive line of options to meet your specific production needs, including:

Permanent Aluminum Reels with Adjustable Hub Diameter This option is used on the tube cutting machine when level wound coils are furnished by the tube mill without cardboard spools (Bare Pack).

 

Cardboard Reel Supports

Plywood supports with anti-friction bearings are available to support the tubing when furnished on cardboard spools.

 

STCO Tube Starter

A pneumatically operated 6 inch hitch feed tube starter is commonly used with ¾ inch diameter and larger to aid in lacing the tubing through the tube straightening mechanism.

 

STCO Tube Rounding Station

Normally used on ¾ inch diameter or larger to provide better ovality control prior to straightening.

 

Straight Tube Cutoff Machine Pull-Apart Feature

Helps in the production of a high quality cut profile with very little inside burr.

 

Straight Tube Cutoff Machine Adjustable Pull-Apart Unit with Break Off

Used in the processing of straight length tubing or when very short pieces are required from either coiled or straight length.

 

STCO Hitch Feed Unit

The hitch feed unit is available in either standard or tandem designs.